SIEMENS 6RA80 SERIES

Unmatched reliabilty and flexibilty for your system upgrade       For many applications, DC drives are the best  solution. Since DC motors have an extremely  long lifecycle, saving the motor and upgrading  the drive is often the most cost-effective and  best solution. Combining leading edge DC
drive technology with an existing application  or motor installation, provides overall process  improvements and minimizes system  downtime — all while keeping costs under  control. SINAMICS DC Master Base Drive offers  unmatched reliability and flexibility for your  system upgrade.The SIMANICS DCM Base Drive builds upon  the success of the Siemens SIMOREG DC  drive. The Base Drive Concept is perfect for  the retrofit and upgrade scenarios where  shutdown times need to be minimized. The SINAMICS DCM Base Drive is extremely  flexible and cost-effective for both new  installations and retrofits where space is  limited. The pre-wired solution comes  complete and tested with all the necessary  components mounted on a back panel.  The product is ideal for end-users and thirdparties  such as a Siemens solution partners  and system integrators.

The DC Base Drive has been around for over  25 years, beginning with the third generation  6RA22 digital DC drives, circa 1986. The SINAMICS DCM Base Drive is unique in that  the DC I rating of the converter is used for each  panel design. The advantage is more power per  panel in the same footprint as the previous two  generations of base drive panels. This makes it  easy to retrofit existing base drive installations.
In addition, in new installations where150%  overload is not needed (i.e. MG Set Field  supplies), the SINAMICS DCM Base Drive offers  a significant cost advantage.  SINAMICS DCM Base Drive includes: n Ethernet Connectivity provided as standard  n UL and cUL (508A) certification
n 65 kA SCCR (short circuit current rating) n Dual-rated voltages 240V / 480V AC  n Multiple current ratings set by parameter  n Panel dimensions equivalent to the  previous two generations of base drives  n Windows-based STARTER software — common to all models of the SINAMICS drive family  n Drawings available in AutoCad / .dwg  n Available from stock .

  • 6RA8090-6GV62-0AA0
  • 6RA8093-4GS22-0AA0
  • 6RA8093-4GV62-0AA0
  • 6RA8095-4GS22-0AA0
  • 6RA8095-4GV62-0AA0
  • 6RA8096-4GS22-0AA0
  • 6RA8096-4GS22-0AA0
  • 6RA8096-4GV62-0AA0
  • 6RA8097-4GS22-0AA0
  • 6RA8097-4GV62-0AA0
  • 6RA8086-6KS22-0AA0
  • 6RA8086-6KV62-0AA0
  • 6RA8090-6KS22-0AA0
  • 6RA8090-6KV62-0AA0
  • 6RA8093-4KS22-0AA0
  • 6RA8093-4KV62-0AA0
  • 6RA8095-4KS22-0AA0
  • 6RA8095-4KV62-0AA0
  • 6RA8097-4KS22-0AA0
  • 6RA8097-4KV62-0AA0
  • 6RA8088-6LS22-0AA0
  • 6RA8088-6LV62-0AA0
  • 6RA8093-4LS22-0AA0
  • 6RA8093-4LV22-0AA0
  • 6RA8095-4LS22-0AA0
  • 6RA8095-4LV62-0AA0
  • 6RA8096-4MS22-0AA0
  • 6RA8013-6DV62-0AA0
  • 6RA8018-6DV62-0AA0
  • 6RA8025-6DS22-0AA0
  • 6RA8025-6DS62-0AA0
  • 6RA8028-6DS22-0AA0
  • 6RA8028-6DV62-0AA0
  • 6RA8031-6DS22-0AA0
  • 6RA8031-6DV62-0AA0
  • 6RA8075-6DS22-0AA0
  • 6RA8075-6DV62-0AA0
  • 6RA8078-6DS22-0AA0
  • 6RA8078-6DV62-0AA0
  • 6RA8081-6DS22-0AA0
  • 6RA8081-6DV62-0AA0
  • 6RA8085-6DS22-0AA0
  • 6RA8085-6DV62-0AA0
  • 6RA8087-6DS22-0AA0
  • 6RA8087-6DS22-0AA0
  • 6RA8091-6DS22-0AA0
  • 6RA8091-6DV62-0AA0
  • 6RA8093-4DS22-0AA0
  • 6RA8093-4DV62-0AA0
  • 6RA8095-4DS22-0AA0
  • 6RA8095-4DV62-0AA0
  • 6RA8098-4DS22-0AA0
  • 6RA8098-4DV62-0AA0
  • 6RA8025-6GS22-0AA0
  • 6RA8025-6GV62-0AA0
  • 6RA8031-6GS22-0AA0
  • 6RA8031-6GV62-0AA0
  • 6RA8075-6GS22-0AA0
  • 6RA8075-6GV62-0AA0
  • 6RA8081-6GS22-0AA0
  • 6RA8081-6GV62-0AA0
  • 6RA8085-6GS22-0AA0
  • 6RA8085-6GV62-0AA0
  • 6RA8087-6GS22-0AA0
  • 633KW
  • 920KW
  • 920KW
  • 1150KW
  • 1150KW
  • 1265KW
  • 1265KW
  • 1610KW
  • 1610KW
  • 497KW
  • 497KW
  • 690KW
  • 690KW
  • 1035KW
  • 1035KW
  • 1380KW
  • 1380KW
  • 1794KW
  • 1794KW
  • 747KW
  • 747KW
  • 1245KW
  • 1245KW
  • 1577KW
  • 1577KW
  • 2090KW
  • 2090KW
  • 6KW
  • 12KW
  • 24KW
  • 24KW
  • 36KW
  • 36KW
  • 50KW
  • 50KW
  • 84KW
  • 84KW
  • 112KW
  • 112KW
  • 160KW
  • 160KW
  • 240KW
  • 240KW
  • 340KW
  • 340KW
  • 480KW
  • 480KW
  • 640KW
  • 640KW
  • 800KW
  • 800KW
  • 1200KW
  • 1200KW
  • 34.5KW
  • 34.5KW
  • 72KW
  • 72KW
  • 121KW
  • 121KW
  • 230KW
  • 230KW
  • 345KW
  • 345KW
  • 460KW

With SINAMICS DC Master Base  Drives, increased productivity and decreased project costs  directly result from extraordinar  product reliability, unsurpassed  dynamic performance and  seamless integrat\ion into the  automation environment.

Product selection — example 1
Application: The customer has an existing winder application with the following
requirements: Supply input of 480V AC, 200 hp DC motor with encoder feedback,
a continuous current of 315 amps and an overload requirement of 150% for one
minute every 15 minutes. The winder application requires regeneration. The interface
requirements for the application are PROFIBUS communication protocol, (8) digital
inputs, (6) digital outputs, (4) analog outputs, (3) analog inputs, (2) relay outputs,
and an additional encoder input to measure the diameter of the roll.
Solution: The first step is to select the SINAMICS DCM base drive based upon
the power requirements. Per the product selection table, look under the current
rating column for the DC II rating that allows for continuous current plus the
150% overload requirement.
From the product selection table, the proper selection for the SINAMICS DC
Master Base Drive is:
6RA80822FV620AA0 — 450A, 4-Quad Unit
Next, determine whether the standard features of the Base Drive meet the interface
requirements, or whether additional field-installed options are required. The Advanced
CUD, which is standard, provides the PROFIBUS interface and all other options except
for 4 of the I/O points, the two relay outputs and the additional encoder interface.
The optional TM31 Terminal Module provides the additional 4 I/O and the two relay
outputs. The optional SMC30 Sensor Module provides the encoder interface. Both the
TM31 and SMC30 connect to the Advanced CUD via DRIVE-CLIQ.
The ordering data are as follows:
1 6RA80822FV620AA0 — 450A, 4-Quad SINAMICS DCM Base Drive
1 6SL3055-0AA0-3AA1 — Terminal Module 31
1 6SL3055-0AA00-5CA2 — Sensor Module
Product selection — example 2
Application: The customer has an existing motor generator set and is looking to
upgrade the field on the generator. The input power is 240V AC, the motor field is
rated at 56 amps at 150V DC and there is no overload requirement. The customer
has no communication protocol requirement and the Start / Stop and speed reference
(0- +10V DC) is discrete wired. The customer wants to utilize the existing cabinet and
to replace the existing contactor, fuses and control components.
Solution: Siemens can meet the customer’s expectations with the SINAMICS DCM
Base Drive. Additionally, use of the Base Drive will save engineering and installation
time since the pre-engineered components are mounted on a sub-panel. The application
does not require any overloads, so we can size the drive according to the product
selection table and reviewing the current column and using the IEC I rated of
continuous current.
From the product selection table, the 60A unit is the best solution. Since the field
control for the MG set is non-reversing, a 2-Quad non-reversing drive can be used.
The Advanced CUD, which is provided as standard, has sufficient I/O to meet the
discrete control requirements, so no additional options are required.
The ordering data is as follows:
1 6RA80252FS220AA0 — 60A, 2-Quad SINAMICS DCM Base Drive

Highlights of SINAMICS DC Master Base Drive

Standard features
n 3 to 800 hp in DC I rating or up to 500 hp with DCII rating as a pre-engineered, standard design minimizing engineering
and delivery times
n AC Contactors Line Side 15–850A, DC Loop Contactor >1200A
n DC Converter — Includes Advanced Control Unit DC (CUD) (G00), PROFINET Card CBE20 (G20), Micro Memory Card (S01)
and Basic Operator Panel (BOP20)
n DC Converter — The 450A–1200A converters include a single phase fan at 230Vac (L21) as standard on the base drives.
n Fusing — input fuses, field fuses, DC output fuse for regen units
incoming supply with drive de-rating.
Highlights of SINAMICS DC Master Base Drive
With SINAMICS DC Master Base
Drives, increased productivity
and decreased project costs
directly result from extraordinary
product reliability, unsurpassed
dynamic performance and
seamless integrat\ion into the
automation environment
3
Product selection
All horsepower ratings above are calculated with the continuous rating used with (DC II) and 150% overload for one minute.
* Amp ratings for the 6RA80 SINAMICS DCM Base Drive are based upon DC I ratings. No overload capability.
SINAMICS DCM options Catalog No. Standard features
Non-coated Coated
Standard CUD 6RY1803-0AA00-0AA1 6RY1803-0AA20-0AA1 n 4 digital inputs
Advanced CUD 6RY1803-0AA05-0AA1 6RY1803-0AA25-0AA1 The Advanced CUD includes the connections / features of the
Standard CUD plus: two DRIVE-CLiQ Connection and one Option
Slot (CBE20).
Connector board 6RY1803-0GA00 The connector board needs to be ordered in addition to a
CUD board. The CUD boards do not include the Connector
board when ordered as a spare part.
Supplementary control unit DC options
Note:
Custom designs above 500 hp are available upon request. Please consult your Siemens Representative or send an e-mail:
drives-marketing.industry@siemens.com
Note:
1. “Standard CUD” and “Advanced CUD” parts are meant to be replacements (upgrade or spare) for the CUD supplied with
the converter. These parts do not include the screws and connector board.
2. To upgrade the unit with an additional CUD, the customer will need to purchase the spare CUD and the connector board.
The connector board comes with all of the screws and studs to mount the CUD in the drive.